Your Engineering, Prototype, and Subassembly Partner for Consumer Products
CoForge Consumer Division
CoForge helps consumer brands and product companies bring electro-mechanical and hardware products to market faster. We focus on design support, prototyping, DFM, and low-volume builds for consumer and prosumer devices. We operate as a behind-the-scenes engineering and manufacturing extension so your in-house team can stay focused on brand, customers, and roadmap.
You own the product. We help make it real.
Where We Fit in the Consumer Ecosystem
You own the brand and the product vision.
We help you get the hardware right.
CoForge partners with consumer product teams who:
- develop electro-mechanical devices (smart products, small appliances, tools, fitness/wellness devices)
- need design-for-manufacturing and packaging for volume production
- want functional prototypes and small pilot runs before committing to tooling
- need mechanical/electro-mechanical subassemblies that drop into final product lines
- care about safety, durability, and regulatory alignment (UL / CE / FCC awareness)
You stay in control of the product, brand, and certifications.
We help you design, refine, prototype, and build what’s inside.
What We Build & Support
Consumer Electro-Mechanical Devices
- Smart home product mechanicals and subassemblies
- Fitness and wellness device frames and moving parts
- Personal electronics housings and internal structures
- Consumer tools, accessories, and docking systems
Product Enclosures & Internal Structures
- Multi-part housings and snap/fastener layouts
- Internal frames, stiffeners, and mounting structures
- Battery and power bay mechanicals (not cell manufacturing)
- PCBA mounting, shielding, and mechanical integration
Accessory & Docking Systems
- Charging docks and cradles (mechanical side)
- Mounting brackets and stands
- Storage and organization accessories
- Mechanical adapters for different product variants
Retail-Ready Prototypes & Demo Units
- Show units for sales and investor demos
- Pre-production units for early customer trials
- Engineering builds for reliability and fit testing
What We Do
What We Do
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Engineering & Design Support
We help consumer OEMs translate ideas into build-ready products:
- 3D modeling and mechanical design
- Design-for-manufacturing and assembly (DFM/DFA)
- Structural and ergonomic considerations
- Exploded views, BOMs, and assembly documentation
- Integration of electronics into robust mechanicals
We design with UL / CE / FCC awareness, while you control final certification and testing.
Prototyping & Pilot Builds
De-risk your product before committing to large runs:
- Functional mechanical prototypes
- Looks-like and works-like assemblies
- Pilot builds for internal and external testing
- Iteration based on user feedback and field trials
- Integration with your chosen CM or factory partners
Subassemblies & Low-Volume Production
Bridge the gap between prototypes and mass production:
- Subassembly builds for early market runs, special editions, or niche SKUs
- Mechanical module builds that feed into your main assembly line
- Controlled, documented build processes
Support coordinating with offshore or domestic CMs
Field & Life-Cycle Support
- Design tweaks and updates based on early failure modes
- Running changes and cost-reduction redesigns
- Accessory and add-on module development
- Upgrade kits, revised parts, and retrofit solutions
We help you keep the product line evolving, not just launched.
Why Consumer Product Teams Choose CoForge
We Multiply Your Core Team
You don’t need to build a full internal hardware team to ship hardware.
DFM-Focused Design
We design with manufacturing, cost, and reliability in mind from day one.
Prototype-to-Production Bridge
We’re comfortable in the messy middle between idea and scaled manufacturing.
Quiet, Behind-the-Scenes Partner
You own the customer-facing story; we help make sure the product lives up to it.
Co-Creation Model
Your brand, roadmap, and customer insights + our design/build capability.
Example Deliverables
- Smart device housings and internal mechanicals
- Fitness/wellness device frames and subassemblies
- Charging docks, cradles, and stands
- Consumer tool frames and mechanical modules
- Early-run subassemblies for pilot customers
- Accessory and add-on mechanicals
Start a Project
CoForge Consumer is built for teams who want:
- hardware design support without building a big engineering staff
- faster prototyping and pilot builds
- reliable subassemblies and modules that integrate into their own manufacturing strategy